Introduction
In this installation guide we have provided step by step instructions to remove the OEM Turbo Inlet Pipe (TIP) and install the 27WON TIP on a 2022 Civic EX. Other 2022+ Civic and Integra 1.5T models will be similar
- The exhaust piping, turbocharger, and cooling system will be hot after recent vehicle operation. Allow the vehicle to cool or use a fan to cool the exhaust components before working on the vehicle.
Tools
- Torque Wrench (3/8" Drive)
- 1/4" Ratchet
- 3/8" Ratchet
- 3" Extension (1/4" Drive)
- 12mm Socket
- 10mm Socket
- 8mm Socket
- 5.5mm Socket
- T30 Torx Socket
- Phillips Screwdriver
- Flathead Screwdriver
- 90 Degree Pick Tool
- Wire Cutters
- Vice Grip Pliers
- Pliers - Large
- 3mm Allen key
- Dremel w/Cutting Disc
- Heat Gun
- Electrical Tape
- Optional: Push Clip Removal Tool
- Optional: Hose Pliers
- Optional: Riv-Nut Tool
Parts
- 27Won Turbo Inlet
- Turbo Inlet Pipe Gasket
- EVAP Valve Gasket
- T-Bolt Clamp - 95-103mm
- T-Bolt Clamp - 73-81mm
- T-Bolt Clamp - 70-78mm
- T-Bolt Clamp - 32-37mm
- Worm Gear Clamp 11-20mm
- Spring Clamp - 11mm × 4
- Spring Clamp - 13mm × 2
- Wiring Loom T-Cover
- Vacuum Shrink Wrap Tubing - 2in Length
- M5x0.8x12mm SS Riv Nut × 6
- M5 Flat Washers × 6
- M5 Cap Screw × 6
- M5x0.8x8mm Flanged Bolt × 2
- 4mm Black Silicone Hose - 9in Length
- 5.5mm Black Silicone Hose - 5in Length
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First and foremost; THANK YOU for becoming a part of the 27WON Family. We hope to REDEFINE your experience of the aftermarket with the highest level Parts, Customer Service, Packaging, & Support
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You will proceed to remove the OEM Turbo Inlet Pipe (TIP) from the vehicle in the coming steps
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These instructions are for OE intake. Other intakes will be similar
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Use a 5.5mm socket and 1/4" ratchet to remove the two (2) clamps (red markups) securing the accordion style intake air tube
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Remove intake air tube from car and set aside
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Remove two (2) screws from Turbo Inlet Pipe (TIP) EVAP valve with T30 Torx Bit
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Pop both EVAP lines from clip
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Tuck EVAP valve out of the way as shown (blue box)
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Use 10mm socket and ratchet to remove bolt from TIP bracket near inlet
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Pull up on reservoir to free from bracket and relocate as shown
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Use 10mm socket and ratchet to remove two (2) bolts from vacuum bracket
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Use 10mm socket and ratchet to remove two (2) bolts from wiring loom cover
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Unplug waste gate actuator by pushing the very top of the clip in with one finger and pulling the plug out with the other hand
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Set wiring loom out of the way
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Use pliers to slide the two (2) hose clamps down the rubber hose
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Twist each hose to break adhesion to metal tube then and pull both hoses off
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Use hose pliers if you have them, it's easier
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Use caution to avoid tearing rubber but it can take some force to free hoses
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Set hoses out of the way
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Use caution not to bend or damage A/C line while removing TIP
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Be careful not to damage A/C line
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Remove bolt with 12mm socket, 3" extension, and ratchet
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Remove nut with 12mm socket, 3" extension, and ratchet
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OE Turbo Inlet Pipe will wiggle freely now
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Unfortunately Honda used a single use hose clamps for the turbo inlet pipe. These are difficult to remove
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Use caution not to damage rubber lines. This is tricky
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You can use a grinder, Dremel, or perhaps even shears to remove this single use clamp. We prefer Dremel
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Remove Clamp Shown
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Partially cut through band of clamp. The idea is to remove enough material that the clamp will break
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Place flat head screwdriver under cut. If cut enough band will break pretty easily with a bit of pressure
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Pop crank breather hose off
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Use caution as you proceed to minimize coolant leaks
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Pinch off coolant line in a manner similar to what is shown
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There are various other tools and ways to accomplish this, like pinch pliers
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Put towel under coolant line to catch leak
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Use pliers to slide clamp out of the way as shown
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Remove rubber upper coolant feed hose from the TIP hard line
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Place towel under the other end of the same line. Slide clamp (blue box) up hose using pliers and remove rubber hose from hard line
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Plug coolant line attached to TIP with finger while removing TIP so as to avoid further coolant spills
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Remove OE TIP from car and set aside
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Loosening this bracket will help avoid scratching 27WON TIP during install
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Use 10mm socket and ratchet to remove three (3) bolts shown
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Move Vacuum bracket out of the way as shown
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Use caution not to damage the rubber fitting. This is tricky
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Remove Clamp Shown
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Partially cut through band of clamp. The idea is to remove enough material that the clamp will break but not so much to cut into the rubber
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Place flat head screwdriver under cut. If cut enough band will break pretty easily with a bit of pressure
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A different clamp is shown but the process is the same
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Place screwdriver as shown. Twist and pry while working around the perimeter to break seal and back rubber off the TIP a bit
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Pull breather hose off OE TIP
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Orientation of the breather hose assembly is important for ease of reinstallation
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Place breather hose assembly on 27WON TIP as shown
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You can cut-off the square nub or leave it on
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Orient the 32-37mm Hose Clamp as shown and make sure it does not rest on bead roll
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Slide these two (2) clamps up the Bypass Valve and Vacuum line hoses using needle nose pliers
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It's helpful to twist rubber hose with hose pliers or by hand before pulling. This will break the seal
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Pull Vacuum bracket assembly from the car
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It's helpful to twist rubber hose with hose pliers or by hand before pulling. This will break the seal
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Remove clamp as shown
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Replace hose with the provided short piece of 5.5mm ID silicone hose
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Place 13mm spring clamp and secure as shown
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Spring clamp should slightly depress the silicone hose
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Cut provided 9" long silicone hose in half
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Remove clamp as shown and replace hose with cut piece of silicone hose
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Remove clamp as shown and replace hose with cut piece of silicone hose
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Place 11mm spring clamps as shown
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Spring clamps should slightly depress the silicone hose
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Route new silicone hose over Bypass Valve barb as shown
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Place OE line over vacuum bracket barb as shown. Using pliers, pull OE clamp up to secure
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Place 11mm spring clamp on silicone hose as shown
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Spring clamp should slightly depress the silicone hose
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Plastic wire cover breaks easily
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Use small pick to unclip six (6) clips as shown
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Open wire cover and remove from car
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Set plastic cover aside. It will not be reused
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Pop both clips on wastegate actuator plug as shown
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Remove plastic cover from plug
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Clip provided Tee in place as shown onto the wiring you uncovered in Step 19
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Slide provided heat shrink tube over wastegate plug and then up the wire towards the Wiring Loom T-Cover
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Use heat gun to heat shrink tube. Part of the heat shrink tube should cover the Wiring Loom T-Cover as shown
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OPTIONAL: Use electrical tape to seal the other ends of the Tee
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A 10" cut of tape works well for each end
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TIP: Electrical tape is stronger when it's not stretched
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You can use heat gun to smooth out the tape as desired
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Reinstall wastegate plug cover
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Tight spaces. Use caution not to scratch the TIP during install
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Place provided turbo flange gasket onto turbo as shown
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Carefully move TIP into position on turbo flange. While doing that use finger to push down rubber hose to clear wastegate actuator
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Various components will now be attached to the TIP before securing it to the turbocharger
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Use pliers and OE clamp to resecure lower rubber coolant feed line to turbocharger
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Connect upper rubber coolant feed line to hardline
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Remove Vice Grips
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Use OE clamp to resecure upper rubber coolant feed line
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Use provided hose clamp marked 11-20 to secure OE rubber hose to the hardline
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Use provided gasket and attach Evap valve to 27WON TIP using OE T30 hardware
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Insert OE bolt into turbocharger as shown using 12mm socket and extension. Tighten to finger tight
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Wiggle gasket as needed to clear hole
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Use OE nut to secure TIP to turbocharger stud as shown. Tighten to finger tight
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Use torque wrench, extension and 12mm socket to secure TIP to turbo at 18 lbf-ft
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Use a 10mm socket and ratchet to resecure wiring loom and vacuum bracket from step 13
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Route Vacuum lines as shown in front of wiring loom
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Install silicone hoses on Vacuum hard lines
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Secure silicone hose with 11mm spring clamp as shown
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Secure silicone hose with 13mm spring clamp as shown
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Attach Vacuum line bracket to TIP with provided M5 flange bolts using finger and 8mm socket to set the bolts
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Use caution not to cross-thread hardware in TIP
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Wiggle and pull bracket to line up holes to bolts
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Tighten M5 flange bolts using 8mm socket and ratchet. Torque to 8 lbf-ft
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Do not overtighten bolts
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Plug in Wastegate Actuator
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Place coolant reservoir back to its original position
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OE Shown. 27WON SRI next step. Other intakes similar
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Make sure each hose clamp is rotated so that that bolt doesn't poke hood
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Unclip Lid of OE airbox
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Install provided 27WON silicone
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There will be some setting resistance as you close the airbox lid. You can slide the silicone further up the TIP as needed
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Use provided 95-103mm T-bolt hose clamp on TIP inlet
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Use provided 73-81mm clamp for OE Intake
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27WON SRI shown. PRL intake next step. Other intakes similar
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Make sure each hose clamp is rotated so that that bolt doesn't poke hood
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Install provided 27WON silicone
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Some repositioning of the SRI silicone and/or bracket may be needed when changing from the OE TIP
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Use provided 95-103mm T-bolt hose clamp on TIP inlet
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Use provided 70-78mm clamp for 27WON Intake
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PRL intake shown
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Remove PRL silicone to OE tip if still installed
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Remove three (3) plastic clips securing PRL inlet
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Remove two (2) bolts to mounting bracket using 10mm socket and ratchet
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Push provided silicone coupler as far on the 27WON TIP as it will go and rotate it until the MAF end lines up with PRL intake
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Pull silicone onto MAF until 1.25" remains on the TIP. Secure TIP with provided 95-103mm Hose Clamp as shown
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The clamp is to the left of the bead roll and the edge of the silicone is right at the edge of the clamp
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Make sure the bolt on the clamp won't poke the hood liner
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PRL intake shown
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Push PRL intake into silicone. Silicone May appear short as shown
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Push intake and silicone together and secure with provided 73-81mm Hose Clamp
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A small gap of 1-2mm is ok here
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Reconnect intake bracket with two 10mm bolts using socket and ratchet
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Reconnect Inlet with plastic clips
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Clearance from 27WON TIP to hood insulation is minimal. Repositioning the hood insulation will add space. This step is optional
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There is plenty of clearance between 27WON TIP and the metal hood behind insulation
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This step requires a Riv-Nut installation tool with M5 adapter
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Remove six (6) plastic clips that hold hood insulation in place using clip removal tool
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Install six (6) M5 Riv-Nuts
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Allow insulation to hang as low as possible
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Install provided M5 cap screws using 3mm hex wrench
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To get the best performance from your 27Won Turbo Inlet Pipe, we recommend a custom tune
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A custom tune for your specific vehicle with your specific modifications will provide the best performance for your Civic/Integra and the location you live in
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Lots of hoses were disconnected during this install. Any hoses with clamps removed during install should be properly secured. CEL Code P0088 or others is a clue a connection may be leaking
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CEL Code P2565 could indicate a bad connection at the wastegate. Pull plug and clean connectors if this happens
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This completes the installation of your 27WON Performance Turbo Inlet Pipe
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We hope you were impressed with your 27WON experience and love your new TIP for years to come. Email us at sales@27won.com or call us at 571-271-0271 with any questions or concerns
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